Controls the process.
- Pumps, wells and lift stations
- Level, pressure and flow
- Pump sequencing and alarms
- Water infrastructure operations
ZONE INTELLIGENT CONTROLS
Keep every critical system in the zone.
One connected control ecosystem for environmental systems, pumps, motors and process assets—engineered to reduce downtime, protect equipment and make field operations visible.
24/7Operational visibility
2Purpose-built platforms
1Zone service partner
YOU NEED YOUR EQUIPMENT RUNNING PERFECTLY AT ALL TIMES.
We keep the intelligence behind it running smoothly.
From a single hazardous-location HVAC enclosure to an entire water-system fleet, Zone combines rugged controls, secure connectivity, commissioning and field support into one accountable solution.INTELLIGENT CONTROL FOR CRITICAL INFRASTRUCTURE
Two platforms.
Different missions.
One Zone standard.
Choose the system by what you need to protect. EXOPUMPSTAT™ controls the movement and condition of water. EXOSTAT™ controls the environment surrounding critical equipment.
TWO PLATFORMS.ONE STANDARD.
Controls the environment.
- HVAC and ventilation
- Temperature and humidity
- Lead/lag and N+1 control
- Equipment environment protection
TWO PLATFORMS. ONE OPERATING STANDARD.
Control built around the equipment that cannot stop.
ENVIRONMENTAL CONTROL01 / EXOSTAT™
Protect the environment around mission-critical equipment.
Hazardous-location-ready temperature, humidity, HVAC sequencing, alarms and remote access for shelters, electrical rooms and industrial facilities.
- HX, HC, MC and VX configurations
- Lead/lag, N+1 and VFD control
- Modbus TCP and secure remote access
- Commissioning report and documentation
PUMP & PROCESS CONTROL02 / EXOPUMPSTAT™
See, control and protect every water asset.
Real-time pump, valve, level, pressure, flow and alarm visibility—from individual wells and boosters to lift stations and complete system portfolios.
- Simplex through quadruplex sequencing
- Level, pressure, flow, current and runtime trends
- Cellular, Ethernet and satellite connectivity
- Secure portfolio map and controller access
EXOSTAT™ CONTROL FAMILY
Right-sized control.
Zero compromise.
Start with precise environmental control and scale into complete multi-unit or advanced process operation without changing the Zone standard for security, serviceability and documentation.
Configure EXOSTAT™ →
ZONE CONNECTED OPERATIONS
From the field to one decisive view.
01Sense→02Control→03Connect→04Act
Industrial edge controls collect the variables that matter. Protected communications carry the data. A clear operations portal turns it into alarms, trends, reports and authorized action.
Explore the operations portal ↗EXOPUMPSTAT™ PUMP & PROCESS CONTROL
One pump or an entire plant. One scalable standard.
Simplex
Single-pump control with float, electrode, level or pressure input and complete alarm monitoring.
Duplex
Lead/lag operation, automatic alternation, duty/standby sequencing and redundant support.
Triplex
Demand-based staging, advanced alarm handling and scalable multi-pump architecture.
Quadruplex+
Plant-wide sequencing for pumps, valves, wells, boosters, compressors and process assets.
Inputs that match the process
Level, pressure, flow, float position, valve status, temperature, humidity, amperage, voltage and runtime.
Outputs built for the field
Pump start/stop, VFD speed control, valve actuation, alarms, generator control and custom digital or analog outputs.
Data logging & commissioning
Real-time trends, alarm history, performance reporting, remote support and a documented commissioning record.
EXOPUMPSTAT™ REMOTE ACCESS PLATFORM
From QR scan to secure control—in one operator experience.
Zone Industries combines Starlink-ready communications, carrier-agnostic industrial routing, Cloudflare Zero Trust, Siemens LOGO! control, local display and cloud visibility into a managed remote-access platform.
01Secure outbound-only architecture02Live dashboard, alarms and trends03Authorized setpoint management04Local control remains available
Experience the customer portal ↗
VIEW FULL ARCHITECTURE ↗
VIEW COMPLETE ASSEMBLY ↗
REDUNDANT LEVEL PROTECTION
Two independent signals. One dependable outcome.
A moisture-managed submersible level transducer provides continuous measurement while the all-stainless high-level float delivers an independent failsafe alarm point.
01Normally closed failsafe float02304 stainless transducer protection03Visible desiccant condition04Field-ready mounting options
Specify the sensing package →REAL ZONE HARDWARE
Built for the field.
Designed for the operator.
The EXOPUMPSTAT™ satellite and cellular transducer brings level, pump condition, runtime, alarms and local acknowledgement into one rugged enclosure—with remote connectivity available for difficult sites.
Configure your application →
FIELD HARDWARE • EXOPUMPSTAT™
CONNECTED. SECURE. RELIABLE.
Any network.
Anywhere.
Carrier-agnostic cellular, Ethernet, Wi-Fi and Starlink options connect remote assets without exposing the controller directly to the public internet.
REMOTE SITEEXOSTAT™
EXOPUMPSTAT™Industrial edge control
EXOPUMPSTAT™Industrial edge control
ENCRYPTED CELLULAR
OR STARLINK
OR STARLINK
SECURE ACCESS LAYERCLOUDFLAREZero Trust • WAF • DDoS protection
VPN TUNNEL 1
Operations & dataVPN TUNNEL 2
Alarms & notifications
Operations & dataVPN TUNNEL 2
Alarms & notifications
AUTHORIZED DESTINATIONSSCADA • HMI
CLOUD • HISTORIANEmail/SMS and secure remote access
CLOUD • HISTORIANEmail/SMS and secure remote access
Device identity, authenticated users and role-based access with no open inbound ports.
Industry-standard encryption in transit across protected communications paths.
Segregated operations/data traffic and alarm/notification traffic.
Access, alarms and key events can be logged for traceability and review.
Final network architecture, security controls and availability depend on the selected carrier, service plan, site network and approved customer cybersecurity requirements.
EXOSTAT CONNECT™ FIELD SYSTEMS
Rugged. Portable. Deployable.
Protective transport cases can package field communications, control, sensors and accessories into a commissioning-ready system for temporary, remote or fast-response applications.
- Carrier-agnostic cellular option
- Starlink-ready remote connectivity
- Secure setup and authorized access
- Field documentation and commissioning support
A2LTHERMOCLAMP™
Dual-line temperature intelligence for next-generation refrigerants.
Simultaneous suction and discharge temperature monitoring supports safer, smarter operation for A2L refrigerants including R-454B and R-32. Field-adjustable alarms help identify abnormal conditions before equipment damage occurs.
Dual clamp monitoringAutomatic changeoverHigh/low alarmsField-installable design
REFERENCE MONITORING RANGES*
Suction line40–60°F
Discharge line160–180°F
*Typical field-control references only. Final thresholds must be verified against the equipment manufacturer, refrigerant, compressor design, load and operating requirements.BUILT FOR DEMANDING OPERATIONS
One partner across the assets you depend on.
Water & wastewater
Wells, lift stations, boosters, storage and treatment.
Oil & gas
Remote facilities, analyzer shelters and harsh environments.
Power & electrical
MCC, UPS, battery and critical equipment rooms.
Industrial process
Motors, controls, skids and packaged equipment.
THE ZONE ADVANTAGE
More than a controller.
A complete operating outcome.
Application engineering
Control architecture matched to the site, sequence and risk.
Build & integration
Industrial hardware, sensors, communications and clean documentation.
Commissioning
Verified operation, calibrated setpoints and a professional report.
Lifecycle support
Responsive field service from people who understand motors and controls.
ZONE INDUSTRIES SERVICE NETWORK
Local expertise. Regional reach.
HoustonSpring, Texas
713.783.8530West TexasOdessa, Texas
432.614.1882North TexasArgyle, Texas
817.912.5151Central TexasSan Marcos, Texas
512.942.2121Coastal BendCorpus Christi, Texas
361.730.7287LouisianaBossier City
713.783.8530
713.783.8530West TexasOdessa, Texas
432.614.1882North TexasArgyle, Texas
817.912.5151Central TexasSan Marcos, Texas
512.942.2121Coastal BendCorpus Christi, Texas
361.730.7287LouisianaBossier City
713.783.8530
LET'S BUILD YOUR SOLUTION